Constant Speed Props
Constant speed propellers are designed to maintain a constant engine RPM throughout
a variety of power settings. First we'll discuss why this is desirable and then discuss
how they work. Before that however, we need a brief background on what a propeller
is and how it works in general. A propeller is generally shaped like an airfoil and operates on
the exact same principle. The difference is that the propeller spins in the vertical plane and
because of its angle of attack, produces lift in a forward direction, part of which is thrust. As
the aircraft moves forward, the relative airflow from its forward motion acts to reduce the
angle of attack for a given pitch angle of the prop blade. So, how can we manipulate this to
better our performance?
In typical light aircraft with fixed-pitch propellers, we use RPM as our primary power gauge.
Moving the throttle forward increases combustion which in turns spins the drive shaft faster
increasing RPM and vice-versa. However, this is not the only scenario, which can change
engine RPM. When we begin a descent with a constant power setting, our RPM will increase
because our airspeed is increasing, thereby decreasing the angle of attack on the prop
blade. This decrease in angle of attack reduces the induced drag and allows the prop to spin
faster. If we gain too much airspeed, we can over speed the engine this way.
So, a fixed-pitch propeller forces us to continually monitor power settings to prevent
damaging the engine. So, we see now one advantage in a constant speed propeller. We can
set an RPM setting and the engine will work to maintain this throughout the flight envelope.
We've seen that in a fixed-pitch propeller, the effective angle of attack is continually
changing as airspeed changes. This means that our prop is only producing its optimal
performance at once speed and performance drops off on either side of this airspeed. Just
like a wing, the prop has one angle of attack at which it produces the most thrust with the
least amount of drag. Manufacturers frequently design fixed-pitch props to be specialized for
a specific operation. Banner towing, for instance, requires optimal climb thrust and rarely
reaches any significant speed, so those types of operations normally use climb props, props
with a low pitch/blade angle to allow for high RPM. What we'd like is to produce this optimal
angle of attack at any airspeed. We can't get optimal performance throughout our range of
airspeeds, but we can greatly increase our efficiency with the use of a constant speed prop.
In order to maintain the optimal angle of attack, we must be able to change the pitch of the
prop blade as airspeed increases. For this reason, constant speed props are also called
variable pitch.
Let's assume that we've just leveled off at cruise altitude and we're now accelerating to
cruise airspeed. As we go faster, our effective angle of attack decreases and the prop tries
to spin faster. The prop governing mechanism then opens the pitch of the blade, increasing
its angle of attack and keeping its original RPM. Were we to slow down, the effective angle
of attack on the blade would be increased and the prop would try to slow down. The prop
governor would then reduce the pitch of the blade, reducing the angle of attack and
allowing the prop to maintain RPM. Think of this as the difference between walking and
running. As you're walking along, you're taking fairly small steps. If you want to walk faster,
you need to either take larger steps or take more of them in the same time period. It's
more efficient to take larger and larger strides the faster you go. Try taking a lot of small
steps to walk across the room and then running in strides and see which gets you there
faster and with less spent energy. On the other side of this, when we're walking slowly, we
want to take small steps instead of large strides. Taking big strides at a slow pace requires
much more energy then normal size steps. It is possible to open up the prop pitch too much
in flight and start to reduce performance. Think of the constant speed prop as an "automatic
transmission" instead of a one speed. Our constant speed propeller gives us the effect of
having several different fixed-pitch efficiency curves with one system. Now, let's just review
a couple of operating procedures for the constant speed prop system. You'll notice that I
didn't go into the actual construction of the prop governor and then prop hub system, which
actually moves the prop blade in flight. Let's talk a bit about the flight
controls. Instead of just having a throttle, we now have a throttle and a propeller lever. Our
throttle now controls the manifold pressure, or in the case of a turboprop, the torque. Our
prop lever is used to set the actual prop RPM. As we've said above, for takeoff, we like to
have the prop set to the high RPM/low pitch setting. As we increase our airspeed, we want
to increase pitch/lower RPM. This allows us better efficiency at lower RPM, which in turn
burns less fuel and makes less noise.
You can then see what the most efficient prop setting is for a given airspeed. Remember
that it is possible to increase pitch too much and reduce performance. Typical props can
produce a bit more than 80% efficiency at their best.